Monday, November 1, 2010

How to Set up a Crawler Dig for AX10- Can you Dig It?

How to Set up a Crawler Dig for AX10- Can you Dig It?
By Tony Arnold - StampedeProject.com

23.jpg (3024103 bytes)

[img23.jpg]


Cue the music from Shaft… Who’s can save your backside during an approach? DIG. Who can slow your slide on a slippery slope? DIG. Who can spin you around like no other ride? DIG. Well if dig had a theme some, that… for better or worse would be it.

WHAT IS IT
Dig” is a drivetrain engineering feat only occurring in rock crawling. Typical front “Dig”, for the industry dominating AX10 shaft drive based crawler chassis, allows the rear driveshaft to be “shifted” remotely via a third-channel servo control from standard 4WD (4-wheel drive) mode, FWD (front wheel drive) with rear wheels in neutral, to FWD with the rear wheels locked/braked. Sure, Venom, Losi, and Kyosho all now offer Dig options for their crawlers, however it is all the same principle and from an education perspective, it’s easiest to start with the industry standard AX10 dig setup in this article.

Historically, Digs were fabricated contraptions however DNA RC is the originator of the direct AX10 bolt up Dig unit and is one of THE upgrades for competitors. Over the last two years DNA has continued to refine the unit to improve strength and ease setup. DNA’s newest Dig release features a blue anodized billet machined aluminum housing with all steel drive gears, metal shifting fork, and upgraded steel driveshaft outputs for improved strength. Just to show the flexibility and provide a couple perspectives, I will show two Dig installs, one on a nearly bone stock Axial ARTR and one on DNA's own bolt on AX10 competition chassis.

WHY YOU NEED IT
What will all these amazing transmission acrobatics do? Basically two things, controlling power delivery during crawling and allow tight pivoting turns.

4WD of course provides the most forward thrust in most conditions. FWD (Front Wheel Drive) only with the rear drive in neutral allows the front wheels to grab traction and pull the car upward and over vertical climbs without the rear drive shoving the truck off an approach line or flipping the truck. Oddly enough FWD can pull a rig over vertical obstacles that could not be cleared with a 4WD only rig. Many drivers also use FWD to search for front wheel traction and then click into 4WD once front traction is found.

Probably the coolest Dig trick is locking the rear driveshaft and turning full clock right or left and blipping the throttle to turn. The rear holds more or less and the front “digs” in to pull the truck around. Kind of like nailing one foot to the ground and running with the other – you’re going to turn fast. With the rear wheels locked, the crawler literally pivots on its rear axle for near pivoting turns. This is a handy feature when you get bumped off your line or the gates require a hard turn without having to take reverse penalty points. Other benefits of rear lock/brake is to settle the chassis and controlling descents – the FWD slowly pulls your rig forward and downward and the rear just drags along to control descent.

DIG INSTALL
Installing the DNA dig is very simple.

1. Disassemble the transmission and remove the stock driveshaft outputs from the lower gear and replace them with the steel DNA outputs.

1.jpg (2058567 bytes)

[img1.jpg]

2.jpg (1794302 bytes)

[img2.jpg]

3.jpg (1391383 bytes)

[img3.jpg]

4.jpg (802683 bytes)

[img4.jpg]

5.jpg (670484 bytes)

[img5.jpg]

6.jpg (1694376 bytes)

[img6.jpg]

2. Reassemble the transmission with the DNA Dig gears installed as shown using the longer included 3mm machine screws to secure the casing to the transmission.

7.jpg (1203519 bytes)

[img7.jpg]

8.jpg (1322544 bytes)

[img8.jpg]

3. Re-install slipper clutch and motor as normal.

10.jpg (2073317 bytes)

[img10.jpg]

11.jpg (1718554 bytes)

[img11.jpg]

4. Install the transmission in reverse orientation from stock with the motor to the rear.

12.jpg (2409635 bytes)

[img12.jpg]

13.jpg (2920324 bytes)

[img13.jpg]

5. Shorten the rear driveshaft about an inch to allow for the movement of the dig shifting and allow for the new shorter driveshaft length requirements.

9.jpg (595070 bytes)

[img9.jpg]

TRANSMITTER REQUIREMENTS
Being a Prototype Version 1 DNA Dig owner, the first version wasn’t the smoothest and it did take some servo and transmitter tuning to get the servo and Dig engagement points right. A tip from this experience is to hook up everything an assure the motor, dig, and servo shifting works correctly before installation back into the chassis. Now through precision machining, DNA’s Dig operation is very smooth and if you own a 3-channel system with a 3-position third channel switch and EPA adjustments, life is easy. With three dig positions 4WD, FWD/Neutral, and 4WD/Lock you need a three-position 3rd channel switch on your RX. The highly programmable Spektrum DX3R is the obvious and easy choice. Sadly it’s also one of only a very few transmitters transmitters including the Futaba 4K than have the needed third channel EPA adjustment and 3-position switch required to operate a dig. From a transmitter setup perspective, simply install the Dig, mount the servo, set the center rear “neutral” point on the dig as the servo center, then adjust each end point with the transmitter’s third channel EPA settings, and go crawling… all pretty simple stuff.

32.jpg (112791 bytes)

[32.jpg - Caption - The Futaba 4K is a great radio for Dig equipped Crawlers.]

If you are like me and don't have a DX3R OR are not willing to shell out big bucks for a premium transmitter? I and many crawlers have done easy modifications to Traxxas TQ-3 and old model Spektrum DX3 transmitters. I did the TQ3 modification for our ARTR Dig and involved simply removing the third channel switch and popping out the spring and reinstalling the switch, viola a three position (but floppy) switch. Not using EPAs is hard on servos so make sure you use a $20 ServoCity Servo Extender for setting of mid, and end points. The Spektrum DX3 modification requires some online auction searching for the retired old version DX3 (noting the DX3.0 will not work) and wiring in a Radio Shack three position switch in parallel to the existing third channel switch wires. Seriously, if you can solder, it is very easy … but details of those modifications are other articles. I used my previously hacked DX3 to run the DNA Slingshot crawler and it works flawlessly. Just a note warranties are obviously voided with RX modification.

31.jpg (192241 bytes)

[31.jpg]

30.jpg (82091 bytes)

[30.jpg]

SERVO MOUNTING
Servo mounting previously involved fabricating some sort of servo mount, however DNA’s groundbreaking design now includes a universal servo mount plate and linkage that works equally well with stock and custom AX10 chassis and with mini or standard sized servos. For our ARTR we mounted up the Hitec HS-645MG to the DNA servo mount via spare Axial spacers. The plate bolts directly to the DNA dig unit and provides a sturdy mount for any servo. From experience I can tell you a 80oz/in+ servo works best.

22.jpg (2345235 bytes)

[22.jpg]

I usually recommend a standard servo for increased durability, however high torque metal mini servos such as mighty mini Hitec HS-225MG can take the typical abuse. I installed the HS-225MG in the integrated dig shift servo mount in DNA's competition ruling black Delrin Slingshot SE chassis. The included DNA dig mount is and dig unit are flexible enough for almost any aftermarket crawler chassis. Look for the DNA Dig installed on a variety of chassis in future articles.

16.jpg (3046526 bytes)

[16.jpg]

17.jpg (2772323 bytes)

[17.jpg]

19.jpg (2919536 bytes)

[19.jpg]

TEST SETUPS
As shown, the DNA Dig works perfect in our stock test MaxAmps Lipo pack and Tekin Crawler Combo powered Axial ARTR chassis, with only a slipper clutch and driveshaft collar upgrades.

20.jpg (2332373 bytes)

[20.jpg]

21.jpg (2221751 bytes)

[21.jpg]

Most people going to the trouble installing a dig will also be using an upgraded competition chassis and the DNA dig is more than flexible enough to handle stock and custom builds. Our DNA Slingshot SE chassis was decked out with a Tekin FXR Crawler ESC/Motor combos, MaxAmp 2S Lipo packs, Hitec Servos, Proline tires, and DNA’s own beadlock wheels. Since the drive shafts on each test rig required shortening we used a MIP’s steel dig short and long driveshaft set exclusively from ThunderTiger on the DNA Slingshot rig for ultimate durability.

14.jpg (3816237 bytes)

[img14.jpg - ARTIST NOTE - Please make this a big image as it's the only one that shows both chassis.]

25.jpg (2964688 bytes)

[25.jpg]

24.jpg (2721767 bytes)

[24.jpg]

15.jpg (3103962 bytes)

[15.jpg]

PERFORMANCE TESTING
Having used first and second generation DNA Digs for over a year, they add an indispensible driving tool to a Axial crawler for any serious crawler fanatic or competitor. The saves this bolt on tool provides are amazing and I can’t imagine crawling without one. The flexibility of the DNA Dig system while crawling allows some mind blowing maneuvers, recoveries, and tons of control that takes the AX10 platform to a new level of performance. So much so that nearly all Axial based crawler competitors run the DNA Dig assembly. Let’s give DNA a hand for all the ingenious engineering they put into this ohh so handy upgrade. See you on the rocks… I’ll be the one “digging” it.

HIGHS – Outstanding performance upgrade for your Axial Crawler. Third generation means the bugs are worked out.

Lows – Should be considered an advanced upgrade and expect to do a little RX EPA adjusting. Requires an extra servo and upgrade to a sophisticated or modified 3-channel RX unit.

Final Conclusion - A required upgrade for competitive crawling and worth every penny.

SOURCES: DNA Engineering – www.DNA-RC.com, Axial – www.AxialRacing.com, Tekin – www.TeamTekin.com, Hitec - www.HitecRCD.com, MaxAmps – www.MaxAmps.com

No comments: